It’s All About the Tapeheads

tapehead

We’ve talked in previous blogs about keeping products safe and secure once they leave the warehouse.  Good stretch film can keep products securely together on a skid, and custom products can keep everything in place while keeping your brand at the forefront of your customers mind.  Carton stapling tools are great for closing certain boxes.  However, in many production applications, securing your carton with carton closing tape is a reliable and cost effective way to keep your carton shut and its contents in place.  Depending upon the volume of your application, manual labor can be more costly, time consuming, and not always consistent or accurate.  When looking for the most efficient way to close your cartons securely, using high quality tapeheads in semi-automatic and fully automatic case taping equipment is an absolute must.

Tapeheads used in carton taping equipment automate the process of applying tape to a corrugated carton, and do the best job of applying the tape securely, cleanly, and quickly. But, not all tapeheads are created equal. Dekka and ShurSEAL™ tapeheads have many advantages that mean you can worry less about your products as they’re getting sealed to go out of your warehouse.


A large benefit of the ShurSEAL™ tapeheads is their unequaled wipe down consistency. While most tapeheads lack the ability to completely seal the tape on the edges and in the middle, shurSEAL™ tapeheads have an extremely consistent pressure profile, keep the pressure applied to every part between 20 and 28 psi. This means the adhesive part of the tape is on the product, keeping everything sealed, for certain. They are also some of the fastest machines available, while still maintaining incredible consistency and safety features.  In addition to the secure wipe down features, shurSEAL™ tapehead features include:

  • Dual Axis Locking Mandrel – easy tape loading guaranteed not to slip
  • Latching Dancer Arm – reduces noise and improved performance
  • Front & Rear Tab Length Adjustment – makes easy adjustment of your tape tab length at the front and rear
  • Angled Safety Blade – reduces the risk of finger injury
  • Exclusive Folded Edge Attachment – allows removal of the tape and opening boxes without the use of knife cutters
  • Tape Management System – audible and visual alarms to provide warnings for low tape, tape break, un-taped case, uncut tape, and case jams

Dekka tapeheads are similar to ShurSEAL™, and one of the largest benefits of these tapeheads is that they are designed to work well with any type of tape, no matter if it is premium or budget-priced. Constructed of high quality stainless steel and corrosion resistant, Dekka tapeheads are built to last and perform in a variety of production environments.  Dekka tapeheads are also very safe, with minimum knife exposure and adjustments available to ensure operator safety.  Here are a few other benefits of the Dekka tapeheads:

  • Interchangeable Mounting – simple to install and mount either top or bottom
  • Easy to Load – load your tape within 30 seconds
  • Easily Adjustable Roller Tension Spring – adjust main spring tension by choosing from one to four leverage points
  • Exclusive No Break Tape Advance – advances tape at the centerline to avoid edge stress where tape usually breaks
  • High Quality Molded Wipe Down Rollers – made of polyurethane result in tougher and longer lasting rollers = less maintenance
  • Knife Blade Remains Sharp Longer – with the help of built in oil pad on blade cove
  • External Tape Guide System – keeps tape ends in place to avoid costly effects of untapped cases

Don’t come undone, and don’t leave yourself worrying. Visit our website or YouTube channel, contact us, or schedule a site-needs analysis to make sure that you are getting the best quality tapeheads to ensure the secure taping of all of the cartons that exit your warehouse.

Connect with R.V. Evans Company for new packaging and fastening system updates, tips, application solutions, and a little fun stuff too!

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Bostitch Cordless Carton Closing

Getting your cartons closed and out the door absolutely needs to be a quick and efficient process. If your business is spending more than a few seconds just getting your cartons sealed, the process and tools your team is using needs to be examined and changed. Fortunately, Bostitch has a series of Cordless Carton Closers that can improve the durability of your packages while getting them out of your warehouse quicker, and with an added aspect of safety.

Staples are much more difficult to mishandle or manipulate than tape.
Even with improvements in tape application design, staples will almost always be a cleaner, faster, safer, stronger, and more secure way to close your cartons. Bostitch understands this, and offers a line of cordless carton closers that are adjustable and can be used for a wide variety of single and double wall corrugated applications.

Each of the three carton closers offered by Bostitch is a light 6.2 lbs and can support 120 staples per magazine. They also boast a Li-Ion battery with a quick 45-minute recharge. Each tool comes with two of these batteries; both capable of 800 staples per charge, so down time is never an issue. A wide variety of adjustments, including clinch tightness, staple length, and Dial-a-Depth® control means these cordless carton closers can be used for almost any application where a standard or blind clinch is desired. Use the chart below to determine the right tool and fastener combination for any job you’re doing.

fastener specs

When it comes down to it, any business that ships their products in boxes needs an efficient and effective method to help improve their process. These cordless carton closers are a consistent, safe, reliable, and highly portable way to get your product out the door. Contact us or schedule a site-needs analysis to get started on improving your business with the best ideas and best solutions today.

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Understanding Dim Weight

Keeping costs low while still providing the best services and solutions to customers will always be the priority of any business. Sometimes, unfortunately, new policies can make cutting costs a lot more difficult.

In an effort to update their value analysis for the space on their trucks and prevent ‘cubing out’ (when a truck runs out of space before it reaches its weight capacity), FedEx and UPS have both made the switch to dimensional weight practices, or dim-weight. This means that all boxes, not just the ones above 3 cubic feet, will be charged for either the actual weight of the package, or the dimensional weight – whichever is greater. This means that all boxes leaving your warehouse have to be measured as well as weighed, adding a whole new element of labor to your shipping process.

Dimensional weight is easy to figure out. Take the length, width and height of a package and divide it by 166 if the package is being shipped domestically and 139 if it is being shipped internationally. The equations look like this:

dim weight domestic

Domestic

dim weight international

International

Although they seem simple enough, these equations can mean bad news for businesses that use UPS and FedEx to ship products to their customers. Unless you’re using a packaging method that actively works to reduce the size of packages without sacrificing the safety and value of your product, you can be sure that prices to ship your inventory will go up.

All companies need to make sure that their shipping departments are aware of this change and knowledgeable about how to help decrease the dimensional weight of packages exiting the warehouse. Another thing to be aware of is bulging. If a box bulges due to poor handling on the shipper’s part, new fees can be incurred due to the dimensional change. If you have had issues with either a disproportionately large dimensional weight or package bulging when you are shipping, a new packaging solution is essential for your company to keep costs down.

There are a number of solutions to the issues imposed by this new policy, and the main one is to use more efficient, low weight packaging. Alternative packaging methods like bags, Surface Guard cohesive packages, and smaller cartons with less air are just a few examples of necessary solutions that will reduce your headache.

Click here to see all of the different solutions from different industry leading packaging companies that R.V. Evans has to offer. You can also visit our contact us page, or schedule a site needs analysis with one of our professional representatives.

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3 Things You Should Know About Carton Closing

Carton Closing Stapler

Carton Closing Stapler

There are a variety of ways to close and seal a carton. The method that you choose to close the cartons in your packaging process can greatly affect the condition of the product when it arrives to your customer. If the product arrives in poor condition, it not only runs the risk of being returned with a complaint, but it hurts your company’s brand. Using the correct method to close and seal cartons can reduce material costs as well as increase shipping conditions.

There are a variety of methods for closing your cartons including staples, tape, and plastic strap. All are designed for different applications. Some of the most common use of staples and plastic strap is to keep cartons sealed that may contain heavier items that would normally rip tape, whereas tape may be used in applications where higher volume production is present.

These are very basic examples of applications where these carton closing methods would be used, in all truth, each application is unique. There are a variety of factors that must be taken into consideration in order to achieve the optimal carton closing method. 3 important factors are:

1)   Storage and Shipping

One factor that comes into play is; what is happening to the product after it is packaged and the carton is closed? If it is immediately going into ground shipment and it is a heavier item, then staples may be required to ensure that the product stays in the carton. If the product is going off of the packaging line and being placed on a skid to be stacked, you may be able to get away with tape to close the carton.

2)  Production Volume

Another factor is the volume of packaging that is occurring in the application. If you are operating with very low volume, using stick staples in a carton closing stapler may be adequate. As packaging volume increases, your method needs to change to meet the demand. Staples can also come in roll format; these are collated rolls of up to 5,000 on most Bostitch rolls. If volume increases even more, tape systems can meet the demand of higher throughput. Systems like the Wexxar BEL250 are designed to seal up to 25 cases per minute.

3)  Environmental Factors

Another factor to take into consideration is the environment in which the carton is being closed. Dirty and dusty environments can leave residue on the corrugated container making it more difficult for tape to seal, but does not affect carton closing staples. Also, if there is a void around the product, you may risk damaging the product with staples.

There are a plethora of factors that come into play when deciding whether to use tape or staples. Using the correct method will provide better results, reduce wasted material and cut down on costs. Take time to identify some of the factors that may affect your end product to ensure that you are using the correct carton closing method.

Happy Packaging!

For more information you can contact us at 1-800-252-5894 or by visiting our website at www.rvevans.com

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