Why Thickness and Price are not Indicators of Tape Quality

When many manufacturers go to market in search of tape to use for case sealing applications, the primary concern often seems to be the tape’s thickness (in mils) and the price. Purchasers often think to themselves, “Okay, which tape has the best mil rating/price ratio?”. However, this can cause many problems.

Let us take a look at a comparison between Shurtape’s AP 180 emulsion acrylic carton sealing tape vs. a competitor’s version.

Shurtape Competitor
Mil 1.9 1.9
Tensile (lbs./in. width) 27 30
Adhesion to Steel (oz/in. width) 44 4
Elongation % at breaking point 150 130
Holding Time (in hours) 15,000 6,000
Figure 1

Figure 1 indicates that the Shurtape brand shares the same mil rating as the competitive tape, and even has a lower tensile strength. However, 27 lbs./inch width is still relatively strong! Additionally, Shurtape’s version maintains 11x the adhesion to steel than the competition, a longer elongation-to-break, and a much longer holding time! This longer holding time and better elongation rate both translate to more economical tape usage and a much longer-lasting seal on your packages. If you are in need of a strong seal that will last long enough for your needs, Shurtape is the way to go.

Of course, it always comes down to the application and its needs. No tape is the single best tape. However, in search of your next tape source, it is very important not to default to the very common, yet flawed analysis of mil thickness/price.

If you need help determining the best tape for your specific needs, contact R.V. Evans Company by clicking here or calling 800-252-5894!

Click here for an overview of case forming and closure/sealing solutions!

It’s All About the Tapeheads

tapehead

We’ve talked in previous blogs about keeping products safe and secure once they leave the warehouse.  Good stretch film can keep products securely together on a skid, and custom products can keep everything in place while keeping your brand at the forefront of your customers mind.  Carton stapling tools are great for closing certain boxes.  However, in many production applications, securing your carton with carton closing tape is a reliable and cost effective way to keep your carton shut and its contents in place.  Depending upon the volume of your application, manual labor can be more costly, time consuming, and not always consistent or accurate.  When looking for the most efficient way to close your cartons securely, using high quality tapeheads in semi-automatic and fully automatic case taping equipment is an absolute must.

Tapeheads used in carton taping equipment automate the process of applying tape to a corrugated carton, and do the best job of applying the tape securely, cleanly, and quickly. But, not all tapeheads are created equal. Dekka and ShurSEAL™ tapeheads have many advantages that mean you can worry less about your products as they’re getting sealed to go out of your warehouse.


A large benefit of the ShurSEAL™ tapeheads is their unequaled wipe down consistency. While most tapeheads lack the ability to completely seal the tape on the edges and in the middle, shurSEAL™ tapeheads have an extremely consistent pressure profile, keep the pressure applied to every part between 20 and 28 psi. This means the adhesive part of the tape is on the product, keeping everything sealed, for certain. They are also some of the fastest machines available, while still maintaining incredible consistency and safety features.  In addition to the secure wipe down features, shurSEAL™ tapehead features include:

  • Dual Axis Locking Mandrel – easy tape loading guaranteed not to slip
  • Latching Dancer Arm – reduces noise and improved performance
  • Front & Rear Tab Length Adjustment – makes easy adjustment of your tape tab length at the front and rear
  • Angled Safety Blade – reduces the risk of finger injury
  • Exclusive Folded Edge Attachment – allows removal of the tape and opening boxes without the use of knife cutters
  • Tape Management System – audible and visual alarms to provide warnings for low tape, tape break, un-taped case, uncut tape, and case jams

Dekka tapeheads are similar to ShurSEAL™, and one of the largest benefits of these tapeheads is that they are designed to work well with any type of tape, no matter if it is premium or budget-priced. Constructed of high quality stainless steel and corrosion resistant, Dekka tapeheads are built to last and perform in a variety of production environments.  Dekka tapeheads are also very safe, with minimum knife exposure and adjustments available to ensure operator safety.  Here are a few other benefits of the Dekka tapeheads:

  • Interchangeable Mounting – simple to install and mount either top or bottom
  • Easy to Load – load your tape within 30 seconds
  • Easily Adjustable Roller Tension Spring – adjust main spring tension by choosing from one to four leverage points
  • Exclusive No Break Tape Advance – advances tape at the centerline to avoid edge stress where tape usually breaks
  • High Quality Molded Wipe Down Rollers – made of polyurethane result in tougher and longer lasting rollers = less maintenance
  • Knife Blade Remains Sharp Longer – with the help of built in oil pad on blade cove
  • External Tape Guide System – keeps tape ends in place to avoid costly effects of untapped cases

Don’t come undone, and don’t leave yourself worrying. Visit our website or YouTube channel, contact us, or schedule a site-needs analysis to make sure that you are getting the best quality tapeheads to ensure the secure taping of all of the cartons that exit your warehouse.

Connect with R.V. Evans Company for new packaging and fastening system updates, tips, application solutions, and a little fun stuff too!

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Carton Sealing Tape – A Review of Specifications May Make All the Difference in Your Carton Closing Application

Packaging%20Tapes%20Square%20When it comes to pressure sensitive packaging tape, there is a sea of options out there and deciding the best option for your application can sometimes be a daunting task. Many of you may succumb to “analysis paralysis” and go with the “vanilla” variety of the bunch – the 2” x 100 or 1,000 yards x 2 mil. This may be a perfect fit for many carton sealing applications, but one size certainly doesn’t fit all. So many variables such as storage, shipping, and handling methods can influence your carton sealing demands and needs. If you are shipping that Susie Talks A lot from your fulfillment center in Kansas City to someone’s niece in Fairbanks, Alaska or packaging that delicious Heinkel’s Smoked Turkey Breast in a carton and storing it in the refrigerator, you want to feel confident that your tape is going to stick and keep your product and carton secure through all of its travels.

Here are a few of the primary tape specifications to consider in your pressure sensitive tape selection process:

Size

  • 2” wide vs. 3” wide – When selecting the proper width of tape a couple of primary factors includes the surface area you will be covering and the weight of the package. The 3” width is a good choice when transitioning from using a more expensive and labor intensive water activated tape.
  • Hand Length (55 or 110 yard rolls) used in manual pack stations vs. Machine Length (1,000 yards or more) for use in automated lines.

Adhesive Type

Your packaging, shipping, and storage environments will help determine the best type of adhesive for your carton sealing application:

  • Hot Melt Carton Sealing Tapes – are made with high performance synthetic rubber/resin adhesives and very versatile in a wide range of packaging applications.
  • Emulsion Acrylic Carton Sealing Tapes – are made with high quality emulsion acrylic adhesives for special packaging applications requiring extreme temperature performance.
  • Solvent Acrylic Carton Sealing Tapes – are ultra-clear and feature a premium solvent-based acrylic adhesive system with excellent initial tack for those dusty packaging environments. They perform very well in extreme temperatures, making it an excellent choice for moisture & solvent resistance as well as resistance to aging, yellowing, and UV degradation.

Thickness

  • The thickness of tape is measured in mils. The total mil thickness is made up of the thickness of the film and the thickness of the adhesive. For example, Shurtape’s HP200 Hot Melt Carton Sealing tape has total mil thickness of 1.9. The film thickness makes up 1.2 mils of the total 1.9 mil thickness.
  • Package weight, handling, and storage environments are key considerations when determining the thickness of tape. In many applications we have seen cases where the customer may be using a higher grade and total mil thickness of tape than what is needed for their particular application, so a thorough review of the packaging application is worth the time in possible money savings in the end.

Custom Print

  • Many pressure sensitive carton sealing tape companies now offer the option of custom printing capabilities. If you would like to boost your brand, you have the option of having your company logo printed on the tape as well as any other custom print such as special handling messages.

In case you are beginning to feel your head start to spin a little, you aren’t alone! If you are interested in taking a closer look at your carton sealing tape requirements, R.V. Evans Company will be happy to assist. Helping you improve your packaging process is what we do best and frankly – – – we love it! Avoid the “analysis paralysis” and leave the work to us to determine a taping solution that will allow you to maximize throughput – saving you time, money, and labor. Click here to set up an in-plant consultation today!

To see more on the carton forming and closure solutions available from the R.V. Evans Company click here.

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Source: http://www.rvevans.com/Packaging-Solutions/PDF/ShurtapeComplete%20Composite%20Catalog_04.10.12.pdf