MSSC DailyJet HP1000 Hand Coder Increases Worker Productivity for Agricultural Tech Manufacturer

Pre-Solution Application

The client, a manufacturer of agricultural technology products, was preprinting labels to hand apply to corrugated cartons.  This method was time-consuming and labor intensive which required a regular inventory of labels.

The R.V. Evans’ Value Added Solution

After performing a Site Needs Analysis and thorough review of the applications, an R.V. Evans Packaging Solutions Specialist determined the appropriate value-added solution.  The recommendation: The MSSC DailyJet HP1000 Hand Coder for each of their 12 workstations.

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Key Benefits of the MSSC DailyJet HP1000 Hand Coder

  • Ultra-portable and lightweight – only 1.3 pounds
  • Capable of printing anywhere and at any angle
  • Prints high-resolution characters, high-quality logos and QR codes
  • Features HP2.5 cartridge technology
  • Stores up to 10 messages with Micro SD card
  • Throw distance of up to 0.25 inches
  • Uses 4 AA rechargeable batteries
  • Built-in indicator lights alerts user when low ink and power level detected

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Measurable Savings Realized

This handheld printing solution has enabled the client to eliminate the use of preprinted labels at their 12 workstations which resulted in increased work productivity.  They also experienced savings in labor, materials and material handling.

To see the MSSC DailyJet HP1000 in action, check out this video on our YouTube channel.

If you’re interested in learning more about the MSSC DailyJet HP1000 or our other Marking, Coding, and Labeling Solutions, please contact us to schedule your Site Needs Analysis with one of our Packaging Solutions Specialists.  To learn more about all of our Packaging and Fastening Solutions, visit us online at www.rvevans.com.

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Rising Turnover Costs in Manufacturing: Mitigation Through Automation

Employee turnover can be expensive. In fact, Josh Bersin of Deloitte believes the cost of losing an employee can range from tens of thousands of dollars to 1.5–2.0x the employee’s annual salary. These costs include hiring, onboarding, training, ramp time to peak productivity, the loss of engagement from others due to high turnover, and higher business error rates. (Altman, 2017).

In a time when speed-to-market, low defect rates, and low cost-per-unit levels drive profitability more than ever, manufacturers are particularly affected by employee turnover. In 2016, manufacturers experienced turnover rates of 16%. (Bares, 2017). Doing the math, one can see that if their company turns over 16% of their operating workforce, and turnover costs are 2x the lost workers’ salaries, then annual turnover costs can equal up to 32% of your total operating payroll per year (assuming equal wages for simplicity’s sake). The “learning curve” effect also plays its part in higher defect rates and lower productivity, decreasing product quality and speed-to-market (Argote and Epple, 1990). In other words, turnover can severely affect profitability, especially in manufacturing.

So, what can manufacturers do about it? The psychology and social science on this subject has been published for many years, yet turnover rates are still high and have risen consistently over the past five years. Let R.V. Evans Company take a different approach. If you’re a manufacturer, do any of these activities fall under any of your workers’ job descriptions?

  • Forming cases and boxes
  • Closing and stapling boxes/cases
  • Sealing/taping cases
  • Bagging parts
  • Stretch-wrapping pallets
  • Printing images, date and batch codes, or barcodes on products or cases
  • Applying labels
  • Manually creating void-fill protective packaging for cases
  • Manually shrink-wrapping products
  • Applying strap to bundles, boxes, pallets, etc.

If you answered yes to any of those, there is room for automation.

Automation doesn’t always come in the form of complete robotics; there are ways to semi-automate as well. Semi-automation reduces the amount of laborers required to perform certain tasks in the manufacturing process, particularly in packaging processes. Examples of automation and semi-automation include:

  • Incorporating a WFPS 3290 Combo to allow a single operator to form, pack, and seal up to 30 cases per minute
  • Using an AutoBag 550 to allow a single operator to bag up to 45 parts per minute
  • Install an Orion Flex Series stretch wrapper to wrap pallets much faster than by hand
    • with a 260% pre-stretch that can save up to several thousand dollars in stretch wrap per year
  • Implementing a Samuel Model P715 automatic plastic strapping machine to apply plastic strap to your packages at speeds of up to 60 straps per minute- without an operator
  • Connecting many of these systems and others via conveyor equipment
  • Much, much more

There are numerous ways R.V. Evans and its team of packaging solutions representatives can help you reduce turnover by eliminating some of those high-turnover positions entirely. This is not a recommendation to replace your good, high-quality people that make your operation great. This is a recommendation to allow R.V. Evans to help you find ways to eliminate positions that are difficult to keep occupied due to high turnover. Equip your good workers with the means to produce more and add more value- at a lower total cost. Automating, semi-automating, and/or streamlining your processes can increase your speed to market, decrease your cost-per-unit, lean out your labor force, and make you more money. 

Why R.V. Evans? Because we are a team of experts whose core competencies are creating packaging solutions and giving great customer service. We spend every day staying up to date with the latest technology, studying that technology, and creating ways to implement it in various manufacturing environments. You are the expert in your operation, and we are packaging solutions experts. Team up with us so we can create a packaging solution that is right for you. We will forever follow up with great service.

Here is how to get started. 3 options are included below.

  1. Click here to schedule a site needs analysis with one of our packaging experts
  2. Click here to request general information about a specific product or product line
  3. Call 800-252-5894 to speak to one of our wonderful customer service representatives

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Hand-Jet EBS-260 Provides Weather-Resistant Marking Solution for Aluminum Supplier

Pre-Solution Application
The client, an aluminum supplier to the die-casting and gravity-casting industries was preprinting and applying labels to identify multiple batches of aluminum sows for their clients. Due to the fact that the aluminum sows are often stored outside, the labels frequently came off and required employees to continually check on each batch to ensure all remained correctly labeled.
The R.V. Evans’ Value Added Solution
After performing a Site Needs Analysis and thorough review of the application, an R.V. Evans Packaging Solutions Specialist determined the appropriate value added solution.
The recommendation:
The HandJet EBS-260, EBS’s newest portable inkjet system.
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Key Benefits of the HandJet EBS-260
  • Portable and lightweight – only 3.5 lbs
  • Capable of printing detailed messages an
  • 2D images including logos and 2D barcodes
  • Up to four separate lines can be printed in a single pass
  • 3.5” diagonal touch-screen controller to simplify on-the-fly adjustments
  • Built-in laser guidance for the precise positioning of the message
  • Variety of inks and colors available
  • Cleaning cartridge can be installed in seconds for near-effortless clean up and maintenance
Measurable Savings Realized
This handheld printing solution has proven to provide the client with a consistent and permanent marking of each batch of aluminum sows allowing them to eliminate the purchase of labels and reallocate labor to other areas of their facility. After using the HandJet EBS-260 for a short time, they were also able to identify other areas to
utilize it throughout their facility.
See the HandJet EBS-260 in action by viewing the video on our YouTube Channel.
If you are interested in learning more about the HandJet EBS-260 or other packaging and fastening solutions, please visit our website at www.rvevans.com.  If you would like to set up an on-site review of your current packaging or fastening processes, R.V. Evans can help.  Schedule a Site Needs Analysis by contacting us today.
Connect with R.V. Evans Company for new packaging and fastening updates, tips, application solutions and more!

The Linx CJ400: The Lightest InkJet Printer on the Market.

FoxJet’s Linx CJ400 models are the lightest printers on the market, weighing just under 30 pounds. This lightweight model is equipped with several useful features to compliment its portability:CJ400

  • Easi-Change service module allows up to 6,000 hours between scheduled maintenance
  • Color touch screen
  • 4 line settings to allow for speedy changeover between production lines
  • USB message and printer back up for sharing messages and settings between printers
  • Auto-Flush printheads that provide a flush cleaning upon start-up and power-down (reducing manual maintenance requirements)
  • SureFill fluid replenishment ensures fast, mistake-proof refills while printing to reduce downtime
  • 62 micron printhead nozzle saves up to 40% on ink usage (compared to other CIJ printers)
  • Can store up to 1,000 messages on internal hard drive

Check out this video for another look at the CJ400!

Now is not the time to pass up the versatile CJ400. Click here to request information about our current discounts for this model!